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97002: The Department of Energy's
Tritium Production Program

Richard E. Rowberg
Science Policy Research Division

Clifford Lau
Science Policy Research Division

Updated September 10, 1998

CONTENTS

SUMMARY
MOST RECENT DEVELOPMENTS
BACKGROUND AND ANALYSIS

Role of Tritium
Why It Is Needed
What Is Tritium and How Is It Made?
Tritium Production Technologies
Congressional Considerations
DOE Activities
Congressional Actions
Program Issues

LEGISLATION
FOR ADDITIONAL READING

SUMMARY

Tritium is a radioactive isotope of hydrogen used to enhance the explosive yield of every thermonuclear weapon. Tritium has a radioactive decay rate of 5.5% per year and has not been produced in this country for weapons purposes since 1988.

To compensate for decay losses, tritium levels in the existing stockpile are being maintained by recycling and reprocessing it from dismantled nuclear weapons. To maintain the nuclear weapons stockpile at the level called for in the Strategic Arms Reduction Treaty (START) II (not yet in force), however, a new tritium source would be needed by the year 2011. If the START I stockpile levels remain the target, as is now the case, tritium production would be needed by 2005.

On December 6, 1995, the Department of Energy (DOE) issued a Record of Decision to pursue a dual-track approach to develop the two options it considered most promising. The first is to investigate the purchase of the services of an existing commercial reactor or the reactor itself to supply radiation for transforming lithium into tritium (CLWR). The second is to design, build, and test a particle accelerator at Savannah River to drive tritium-producing nuclear reactions (APT).

Both options could meet the 2011 deadline but only the CLWR option could be ready by 2005. If tritium is needed sooner, an interim source may be necessary. One possible source, the Fast Flux Test Facility (FFTF) in Hanford, WA, appears to no longer be an option because of nuclear proliferation concerns. grounds.

Several issues remain to be resolved before a long term source can be built. Included are accelerator technical uncertainties, target development for the reactor option, cost uncertainties, regulatory requirements, potential environmental consequences, and nuclear proliferation concerns that may arise if civilian and defense nuclear operations are combined on a single facility. DOE is scheduled to announce its choice for a long-term option by the end of 1998. Whatever its choice, work will continue on the remaining option for a period of time as a backup.

A demonstration is currently underway at the TVA Watts Bar plant of technology for producing tritium in and extracting it from a commercial reactor. In response to a DOE request, TVA has submitted a bid for DOE to fund completion of its Bellefonte plant with DOE receiving a portion of the plant's revenues in addition to the tritium.

The FY1999 defense authorization bill approved by the House would bar production of tritium in commercial nuclear reactors. The Senate-passed version of the bill was amended to permit DOE to choose the long-term option as originally directed by Congress. The Senate appropriated $177 million for the program, with the added $20 million also going to accelerator research, while the House appropriated $157 million, the DOE request

An interagency review of nuclear proliferation concerns concluded that the APT option poses none while those associated with the CLWR option are manageable.. A Congressional Budget Office report concluded that the APT would be much more costly than the CLWR option over the 40-year life of the project, largely because of the difference in operating costs.

MOST RECENT DEVELOPMENTS

The House-passed FY1999 defense authorization bill, contains an amendment that would bar the use of commercial nuclear reactors for producing tritium to be used in the nuclear weapons program. The Senate-passed bill contains an amendment that would allow the Department of Energy (DOE) to make the decision about a long-term tritium production option. DOE issued a report of an interagency review of the nuclear proliferation policy issues accompanying the tritium production options. The review concluded that the accelerator (APT) option posed no significant issues, and the commercial light water reactor (CLWR) option issues were manageable. A Congressional Budget Office report on the budgetary effects of the two options stated that the APT option would be much more costly than either of the two CLWR options.

BACKGROUND AND ANALYSIS

Role of Tritium

Why It Is Needed

Tritium is a crucial component of thermonuclear weapons. Tritium gas is used in every U.S. nuclear warhead to enhance its explosive yield. A typical thermonuclear device consists of two stages, a primary where the explosion is initiated, and a secondary where the main thermonuclear explosion takes place. The yield of the primary stage, and its effectiveness in driving the secondary to explode, is increased (boosted) by tritium gas which undergoes a nuclear fusion reaction with deuterium, and generates a large amount of neutrons to 'boost' the nuclear burn up of the plutonium or highly enriched uranium.

Tritium is radioactive and has a relatively short half-life of a little over 12 years. As a result, the supply of tritium in a newly manufactured weapon would decay by 5.5% per year to less than 1% of its original amount in seven half-lives or 87 years without replenishment. In the past, tritium for replenishment in existing weapons was produced in a nuclear reactor, called the K reactor, at the DOE Savannah River Site (SRS) in South Carolina. In 1988, the reactor was shut down for safety reasons, and no additional tritium has been produced in the U.S. for weapons purposes. Replenishment of tritium in the stockpile has continued, however, by recycling tritium from existing nuclear weapons as they are dismantled. In 1991, President Bush signed the Strategic Arms Reduction Treaty II (START II) which committed the major nuclear powers to a large reduction in their nuclear weapons stockpiles. As a result of this reduction, the stockpile's tritium levels have been maintained primarily by recycling the tritium from deactivated warheads without new tritium production.

By 1993, based on the annually updated Nuclear Weapons Stockpile Plan (NWSP), DOE and DOD determined that tritium production would need to be resumed by the year 2011 if the United States were to maintain its weapons stockpile at the levels set by START II. The NWSP is the blueprint by which DOE proposes to manage the nation's nuclear weapon's stockpile in the absence of testing. Because of the long lead time required to set up a tritium production facility, it was realized that development of preferred production options begin immediately. In the 1996-2001 NWSP, the President directed DOE to fully support the higher START I nuclear weapons level until START II is ratified by all parties and implemented. The United States Senate gave its advice and consent to ratify the treaty in January 1996 but Russia has not done so, and has no plans to in the foreseeable future. The START I level requires that new tritium production begin in the year 2005.

What Is Tritium and How Is It Made?

Tritium is a radioactive form, isotope, of hydrogen. Tritium atoms have a half-life of 12.43 years. When tritium undergoes radioactive decay, it converts to a stable, non-radioactive form, isotope, of helium, helium-3. The half-life is the time it takes for half of a given number of radioactive nuclei to be converted to helium-3.

Although tritium occurs naturally in the environment, the amount is too small for practical recovery. Therefore tritium for nuclear weapons must be produced artificially. There are two ways of producing tritium, both involving nuclear reactions using neutrons. In the first way, neutrons are made to strike a target consisting of a lithium/aluminum material. The neutrons react with the lithium, producing tritium and other byproducts. This technology has been used to produce tritium for several decades at the Savannah River Site (SRS) in South Carolina. In the second method, neutrons react with helium-3 to produce tritium and normal hydrogen as by-products. Although this process has been demonstrated, the helium-3 method has not yet been used in any tritium production system.

Tritium Production Technologies

The production of tritium requires the generation of energetic neutrons. There are two suitable ways of producing such neutrons: nuclear reactors and accelerators. In an accelerator, neutrons are produced by a process called spallation. Protons, accelerated in a particle accelerator to very high energies, strike a target made of tungsten. The energetic protons then knock neutrons and more protons off the tungsten atoms like billiard balls. These neutrons and protons then knock off more neutrons in a cascade fashion. In a nuclear reactor, energy is produced by nuclear fission, or splitting, of uranium and plutonium atoms. Neutrons are used to produce the fission in the first place, and a byproduct of this reaction is more neutrons. Most of these neutrons are used to create more fission reactions -- a chain reaction -- but some neutrons leave the reaction region -- the reactor core -- without initiating a fission reaction. These neutrons are available for other nuclear reactions including those that produce tritium. In both cases, the quantity of neutrons produced can be controlled by adjusting parameters inherent to the accelerator or nuclear reactor.

Congressional Considerations

DOE Activities

The responsibility of maintaining the country's nuclear weapons stockpile is assigned to the Department of Energy (DOE). The signing of the Comprehensive Test Ban Treaty (CTBT) by President Clinton on September 24, 1996, banning further testing of nuclear weapons, contemplates that the U.S. nuclear weapon stockpile is to be maintained primarily with a science based approach using laboratory experiments and computer simulations. Weapons activities fall within DOE's Office of Defense Programs and consist of two major components: stockpile stewardship and stockpile management. The first of these is charged with research and development on ways to ensure the safety and reliability of the existing stockpile, and to preserve a core of weapons-related technical and scientific expertise. The stockpile management component is responsible for stockpile surveillance activities -- those activities designed to ensure the safety, reliability and performance of the existing stockpile, including remanufacture of existing weapons, and for all tasks related to the production of nuclear weapons. Tritium activities lie within the stockpile management program.

Historically tritium was produced at the K Reactor and other reactors at the Savannah River Site (SRS). As the reactors were shut down, tritium production declined and halted altogether in 1988 when the K Reactor was shut down for safety upgrades. In the same year, DOE started the New Production Reactor (NPR) project to develop a long term source of tritium to replace the aging K Reactor. In September 1992, the Bush Administration, under pressure from Congress and citing reduced tritium demands, decided to defer any further work on the NPR until 1995 and stopped all the reactor design efforts. With the signing of START II by President Bush in 1993, the number of active nuclear warheads and the need for tritium were dramatically reduced. At that time, the Department of Defense (DOD) and DOE concluded that recycling the existing tritium from the deactivated warheads could supply the needed tritium until a new source was ready.

By 1993 DOD and DOE both declared that due to the long lead time for construction of a new source and the depletion of tritium by radioactive decay, a tritium production development program must be started immediately. During the FY1993 budget process, Congress directed DOE to prepare and submit a report on tritium supplies and the necessary schedule to resume tritium production. Again in the FY1994 Defense Authorization Act, Congress directed DOE to study tritium production and identify the selected technology by March 1995. In March 1995 DOE released a draft Programmatic Environmental Impact Statement (PEIS) although it did not, at that time, make a decision on the selected technology. In October 1995 DOE issued its final PEIS.

Based on the analysis of the PEIS and other considerations, on December 6, 1995 the DOE issued the Record of Decision, Tritium Supply and Recycling Facilities, which committed DOE to pursue a dual track strategy to ensure an adequate tritium production capability. The dual track approach (1) initiates the purchase of an existing commercial reactor or the lease of irradiation services from an existing reactor with an option to purchase the reactor and convert it to a defense facility; and (2) initiates design, construction and testing of critical components of an accelerator system for tritium production (called Accelerator Production of Tritium or APT). Currently, DOE is to decide by December 1998, which of these two tracks will serve as the primary long-term tritium source.

According to DOE, the reactor approach would be available by 2005 while the accelerator would be operational by 2007. The Savannah River Site (SRS) is to be the location for an accelerator, should one be built. Furthermore, the tritium recycling facility at SRS will be upgraded and consolidated to support both options. On September 5, 1996, the Secretary of Energy selected Burns and Roe Enterprises, Inc., to demonstrate the APT concept at Los Alamos National Laboratory, and to design the accelerator at the SRS site.

On February 7, 1997, DOE selected the Watts Bar Nuclear Plant of the Tennessee Valley Authority, on a sole-source contract, for the commercial reactor test. This plant has been operating for less than a year. The purpose of the test is to demonstrate that tritium can be produced in the plant's fuel assembly without affecting the plant's operation. On August 11, 1997, the NRC held a public meeting in Oak Ridge to discuss the Watts Bar proposal. About 100 people attended, all of whom opposed the proposal. On September 15, 1997, the NRC granted its approval to the project. During the most recent refueling, which was completed on October 16, 1997, 32 of the neutron absorber rods were replaced by rods containing lithium. When this fuel cycle is complete in about 18 months, those rods will be removed and the tritium formed by the reaction of the reactor's neutrons with the lithium will be removed. About one ounce (29 grams) of tritium is expected. None of that tritium will be used in a nuclear weapon. The cost to DOE for this experiment is $7.5 million.

On June 4, 1997, DOE issued a request for proposals for a fixed-price contract to provide a commercial reactor for sale or lease for production of tritium. Only pressurized water reactors with a heat rate of 2400 megawatts or more and which will be operating at full power by 2003 are being considered. Both TVA and the Southern Company have submitted bids. The TVA bid originally included two options. One is to use the existing Watts Bar and Sequoyah plants and the other is to use its uncompleted Bellefonte plant plus the existing plants as needed. The latter option would require government assistance for completion of the Bellefonte plant for its use as a tritium source at an estimated to cost of about $2 billion. Operation costs for tritium production from that plant are estimated at $100 million per year. If the Bellefonte plant were to be selected, DOE would also receive revenue from the sale of electricity. DOE estimates that such payments could amount to a significant portion of the $2 billion. The Southern Company bid offers the Vogtle plant located near Atlanta.

DOE was directed by the National Defense Authorization Act for FY1999 to decide on which of the two light water reactor options -- purchase of a reactor or purchase of radiation services -- it prefers by March 1, 1998. That decision, however, has not yet been made. Recently, TVA decided to make the Bellefonte option its prime offer to DOE. Included within that offer is that DOE would share in the electricity revenues from a completed plant, and that those revenues would be sufficient to pay back the $2 billion over the plant's life.

At the time of the 1993 decision to pursue a new long-term tritium source, the target date its completion was set by START II requirements, the year 2011. With the shortening of the schedule as a result of the President's decision to use the START I stockpile numbers, DOE announced that an interim tritium source might be necessary if the accelerator option is selected. In 1997, DOE announced that it will reconsider using the Fast Flux Test Facility (FFTF) at Hanford as a back-up source for tritium production. In particular, the facility will remain open for at least 2 more years in a "hot standby" mode. In other words, it will be capable of starting up without the need to re-fuel. The FFTF had been scheduled for shutdown, but recent reports by an independent study group, JASON indicated that the reactor could be used for interim production of tritium over the period 2006 to 2016.

For FY1999, DOE is requesting $157 million for the tritium source program, a reduction of about 40% from the FY1998 appropriation. The budget justification notes that DOE must decide by December 1998 which option it will pursue. Since that decision is not known at this time, DOE states that it is unable to allocate the request to any specific projects. Such an allocation will be made after the decision is made. Further, DOE states that if the accelerator option is chosen, it will either seek relief from the current deadline for beginning tritium production or ask for additional funding. In a related item, DOE is requesting about $30 million in its Nuclear Energy R& D program for the FFTF. DOE has decided to make this program responsible for that facility until a decision can be made on whether to use it for an interim tritium source. DOE is also completing a senior level policy review on the production of tritium as required by the National Defense Authorization Act for FY1998, which it must deliver to Congress at least 30 days prior to making a decision on a long-term source.

Congressional Actions

On June 25, 1998, the Senate passed the Defense Department, FY1999 Authorization Bill, S. 2057, which authorizes $217 million for tritium production for FY1999. The $60 million increase from the requested amount is to be directed at research for the accelerator option. The Senate stated that the DOE request was not credible and would not be sufficient to continue evaluation of the two options. The Senate also reminded DOE about the need to complete the senior level policy review on tritium production. The Senate expressed concern about the consequences of the light water reaction option for nuclear proliferation. It noted the U.S. policy of keeping civilian and defense uses of nuclear energy separate, and stated that a "full and open debate" on the proliferation issue was necessary before any changes in that policy would be contemplated. The Senate adopted an amendment that would allow DOE to complete its dual-track program to select a long-term option for tritium production. The amendment supports the DOE's authority to produce tritium in a commercial reactor if that is the choice.

On May 21, 1998, the House passed its version of the FY1999 defense authorization bill. The bill authorizes a $30 million increase in the DOE tritium production budget, all of it to support additional design work on the APT option. The House feels that DOE is not providing adequate funding for that option, on which work will continue even if it is not selected as the primary long-term option. The bill also contains a provision that would require a report from DOE on the Watts Bar test currently underway. Further, the provision would delay the decision on the choice for long-term technology until December 31, 1999 until after the completion of the Watts Bar tests and the delivery of the report to Congress. An amendment introduced on the House floor and adopted by the House, however, would prohibit the production in a commercial nuclear reactor of tritium for nuclear weapons. This provision would eliminate the CLWR option, making the accelerator production of tritium the technology choice for the long-term tritium source by default. The provisions in the bill about delaying the decision for one year, of course, would become moot.

On June 18, 1998, the Senate passed the Energy and Water Development Appropriations Bill, 1999, (S. 2138), which appropriated $177 million for the DOE tritium production program. The increase of $20 million above the request is to be applied to the APT option for design work on the accelerator. The Senate expressed its concern that the DOE request was insufficient to ensure that the accelerator would serve as a back-up option should the CLWR option be selected as the primary long-term source. No mention was made in the report accompanying the bill (S.Rept. 105-206) of the House action to ban the CLWR option as a tritium production source.

On June 22, 1998, the House passed its version of the Energy and Water Development Appropriations Bill, 1999, (H.R. 4060, H.Rept. 105-581), which appropriates $157 million, the DOE request, for the program. No mention was made of the ban on the CLWR option approved in the House defense authorization bill.

Program Issues

The principal controversy about the DOE tritium production program concerns the choice of technology. Before the Record of Decision there were some indications that DOE had already decided upon accelerator production of tritium (APT) as the primary choice. Several reasons were behind this decision including a desire to continue operation of the linear accelerator facility at the Los Alamos Neutron Science Center (LANSCE) where much of the development work for the APT targets would take place. In addition, concerns about the need to construct a new nuclear reactor probably contributed to the decision. Congressional action (primarily a task force set up by the Speaker -- see below), however, caused DOE to reconsider and to add the existing commercial reactor option when the Record of Decision was issued. The action by the House that would prohibit the production of tritium in a commercial reactor, however, could put an end to this controversy. The Senate did not adopt a similar provision, however, but chose to reaffirm DOE's authority to make the choice of technology including the possibility of the CLWR. DOE also does not support the House provision and argues that the decision should not be made until it can report on the results of its review of the options.

Target Date. Although current policy is set to meet the 2005 target for a new tritium production source, there are those who believe that completion of that source can be extended well beyond that deadline. If and when START II is ratified by Russia, the need for new tritium production would be delayed to 2011 because the number of strategic warheads allowed in the stockpile would be much lower than the START I limits defining the 2005 target. The START II calls for a stockpile of 3,500 nuclear strategic warheads.

Many argue that further nuclear weapons reduction beyond the START II limits is possible with the result that additional years would be available to recycle tritium from dismantled warheads because the tritium production schedule included an additional 5-year reserve. Recently a number of nuclear arms control advocates have argued for further reductions to around 1,000 deployed warheads. In that case, the need for new tritium production could be pushed back to the year 2035 by the recycling of the tritium from the deactivated warheads. In December 1996 retired Air Force General George Lee Butler, former Commander in Chief of Strategic Air Command (CINCSAC), together with retired General Andrew J. Goodpaster and 60 other generals and admirals around the world, called for additional reduction in nuclear arms and the phased elimination, with verification, of all nuclear arms. The Administration, however, has rejected further unilateral cuts in U.S. nuclear weapons until the Russians have ratified START II. At this time, there have been no official proposals, either from Congress or the Administration, for additional nuclear weapons stockpile reductions. But more calls for nuclear arms reduction, possibly leading to elimination of nuclear arsenals, are likely in the next few years.

Interim Sources - Fast Flux Test Facility (FFTF). If there is no change in the current target date, however, then the question of an interim source becomes important. One option is to upgrade existing DOE reactors. Of the non-operational DOE reactors, only one is capable of producing a significant amount of tritium, the Fast Flux Test Facility (FFTF) at the Hanford Site.

A number of studies carried out for DOE showed that would be not major technical barriers to using the FFTF for interim tritium production (up to 10 years), and that conversion costs would be about $37) million. In addition, the studies argued that the FFTF could serve as a source of medical isotopes when it was no longer needed to produce tritium. Opposition developed to the proposal, however, from those who were concerned that restarting the FFTF would compromise cleanup efforts at the Hanford site and that it would require a significant quantity of plutonium or highly enriched uranium. In addition, some raised potential safety problems with restarting the FFTF, although DOE disputed those claims.

DOE decided to place the FFTF on hot standby and continue to explore the feasibility of using it for an interim source. For FY1999, both the House and Senate appropriated $31.5 million to maintain the FFTF in a hot stand-by mode pending any need to use the reactor as an interim source. In a July 1998 report on nuclear nonproliferation policy issues associated with tritium production (see below), however, DOE appeared to conclude that the FFTF would not be an appropriate option. DOE concluded that if plutonium were to be used in the reactor, it soon would be necessary to use plutonium "the President had declared to be excess to defense needs and never to be used for nuclear arms." The report further noted that using highly enriched uranium would also be counter to current U.S. policy. As a result it appears that the FFTF will no longer be considered an interim option, although an official announcement to that effect has not been made yet.

Long Term Sources. Neither of the two tracks being considered by DOE for a long term source -- the commercial light water reactor (CLWR) or the accelerator production of tritium (APT) -- involves substantial technical risk. Commercial reactors would be used to produce tritium by placing lithium-6 targets in the neutron absorbing control rods within the reactor core. This will require the redesign of the rods. This procedure is the object of DOE-sponsored tests now underway. The tritium production target rods can be removed at the same time the reactor is refueled. The quantity of irradiation services can be scaled according to the amount of tritium needed for the stockpile. If one reactor were used, the amount of tritium required by the START I levels would require a shorter fuel cycle than the current 18 months because of the buildup of helium gas in the rods. That situation would add to the radiation service costs, so two reactors are likely to be used under START I tritium production requirements. In addition, additional facilities would be required to extract the tritium for use in weapons. The impact on electricity power production should be minimal.

The test of this process at Watts Bar has been underway for several months. There have been no indications of any problems to this point. Target rod development thus far has demonstrated feasibility, but development and qualification have not yet been completed.

A potential concern with this option is that a commercial reactor would not be under the control of DOE. It is possible that future changes in the electric utility industry could cause the utility owner/operator to decide that the reactor was no longer economic to operate. If DOE had to take over the reactor at that point and could not obtain a "subsidy" from the sale of electric power from the plant, its operational costs might suddenly grow substantially. This situation might be of particular concern if the Bellefonte option is selected. Part of the reason for choosing that course would be the possibility of recovering a significant share of the original costs through revenues from the sale of electricity. If the electricity market did not permit sales at prices that would allow the reactor to run economically, DOE would not receive its expected revenues. In addition, there are potential regulatory and environmental problems that could arise in the option. These issues are discussed in more detail below.

The purchase of a commercial nuclear reactor by DOE would eliminate potential uncertainties connected with the utility owner/operator. Most of the existing commercial nuclear reactors, however, are in the middle or tail-end of their designed life-cycle. The conversion of a commercial reactor for the 40 years of tritium production may require substantial investment in upgrading the facility as well as insuring the safety of the reactor. The purchase of a partially completed reactor might be preferred, depending on the cost for completion. The cost of decommissioning the reactor at the end of the tritium production life-cycle is uncertain, but is likely to be high based on current experience. There also would be regulatory, environmental and non-proliferation issues as discussed below.

The second option in DOE's dual track approach, accelerator production of tritium (APT), is a significant departure from previous approaches. Existing DOE particle accelerators are capable of producing only a small amount of tritium. The research accelerators were designed for pulsed, and not continuous, operation at low power levels (about 800 KW). A production accelerator would be required to deliver a high power proton beam at 100 MW, or more than two orders of magnitude greater. While the APT process has yet to be demonstrated on anything approaching the scale required for the stockpile, research and development is being conducted at Los Alamos National Laboratory (LANL) to demonstrate its feasibility. Several subsystems including a prototype of the superconducting RF cavity that will provide the proton acceleration are under construction. Early results in the development of the initial stages of the acceleratory have been promising. Also, prototypes of the RF power supplies that will drive the cavities have been operating continuously for and extended period building confidence in the ability of the accelerator to run steady state. The accelerator facility which is part of the Los Alamos Neutron Science Center, is being used for this R& D. In addition, DOE started preliminary -- Title I -- design of a full scale APT facility in October 1997.

There are several potential advantages of APT. It does not create high-level nuclear waste, and safety concerns are not a major problem since it does not use fissionable material. The quantity of tritium to be produced can be adjusted by the schedule of operation. In addition, the accelerator could be available for scientific experiments and possibly production of medical isotopes since tritium production is not likely to demand all of its time. A major disadvantage is that the APT would require a substantial amount of electrical power to produce the high energy proton beam. A machine to reach tritium production required by START I levels will require 450 MW while an accelerator designed for START II levels (see below) will require 385 MW. The proposed accelerator at SRS is approximately 0.7 mile long, and is a part of the APT complex covering approximately 173 acres of land. In its current long term budget outlook for stockpile management (1997-2010), DOE assumes that the ATP option will be selected.

Costs. The most contentious issues is the cost difference between the two options. Supporters of the CLWR option argue that it is significantly less costly than the APT option. Supporters of that option, however, claim the cost estimates made to date grossly overstate the cost differences and that the two options are comparable. For the CLWR option, DOE currently estimates a capital cost of $1.8 to $2 billion to complete Bellefonte and operating costs of about $28 million per year over its 40-year life. It also assumes that revenues from the sale of electricity will offset a substantial portion of the operating costs. Some in the DOE CLWR office believe that electricity revenues could even offset a significant portion of the capital cost, although DOE has not taken an official position on that claim. Purchase of radiation services from a completed reactor would probably be substantially less in capital cost terms than the Bellefonte option, but might result in a higher total time if TVA's estimates on electricity revenues are accurate. The CLWR project funding requirements to the start of operation are estimated at $613 million to FY2005 not counting costs to complete Bellefonte or purchase services on an existing reactor. Those funds include manufacture and irradiation of the first array of absorber rods producing tritium, start up of the tritium extraction facility, and delivery of the first unit of tritium gas. The APT option is now estimated by DOE to be $3.9 billion to complete with $149 million in annual operating costs over 40 years for a START I-level machine.

Recently, an effort led by Los Alamos National Laboratory (LANL) reported a plan to reduce the cost of the APT facility by using a modular design. This approach would result in a first stage costing about $3 billion compared to the DOE estimate for the entire machine of $3.9 billion. The first stage, however, would be capable of producing enough tritium to meet START II demands but would be below the START I stockpile requirements. Because of the modular design, however, additions to the accelerator of any size could be added once the basic unit is completed. While DOE has expressed interest in this approach, it has not committed to a modular design. One concern is that the eventual cost of such an approach may be significantly higher than building the entire unit at once if the current design production level -- set by START I -- is needed.

Researchers at LANL also believe the cost of the machine can be reduced considerably no matter what the tritium production target. They estimate that in the best case, a machine capable of reaching START I levels would cost about $2.7 to $3 billion and a START II machine would cost about $2.1 to $2.6 billion. Lower construction costs and a reduced contingency fund are expected to be the major sources of the lower costs.

If those costs are achievable, the capital cost difference between the APT and CLWR options -- assuming the Bellefonte approach is taken -- would be much smaller than now appears to be the case, and the two options would seem to be fairly competitive that basis. Operating costs, however, could still be substantially different, primarily because of the large electricity costs of operating the APT.

One factor affecting the capital cost difference is likely to be the size of the revenues DOE would receive from the sale of electricity in the CLWR option that included the completion of the Bellefonte plant. With the possibility of electricity rates declining over the next several years due to increased competition in the electric utility industry, the likelihood that a completed Bellefonte would be able to sell electricity at a price high enough for DOE to recover all or part of its $2 billion investment is uncertain. It is more likely that such revenues will be able to offset part of the operating costs. In any event, the extent of those revenues will go a long way in determining whether DOE chooses the Bellefonte option.

An additional factor is the reliability of the capital cost estimates to complete Bellefonte of the APT facility. The Bellefonte plant consists of two units, one 60% complete and the other 90% complete according to TVA, and no work has been done on these plants for several years. While those percentages suggest that most of the plant cost has been spent, that might not be the case. The history of nuclear power construction in the United States has been replete with large cost overruns, much of which has occurred when a plant was near completion. Furthermore, in 1994, Southern Company estimated completion costs for Bellefonte at $2.5 to $4.5 billion. The recent APT estimates may also be low. DOE has a recent history of cost overruns on major projects, although there are some notable exceptions. The existence of those overruns, however, has forced DOE to be extra cautious about making project cost estimates. It has included a 20% contingency factor which is typical of the overruns experienced by DOE on previous accelerator projects. Nevertheless, an accelerator with the requirements of the APT has never been built before, and even though much of the technology has been used elsewhere, the risk of a significant cost escalation once engineering design proceeds remains.

A cost analysis of the two options -- including both cases of the CLWR option -- was recently completed by the Congressional Budget Office. The CBO cost estimates are summarized in the following table reproduced from the CBO report. All costs are reported in billions of constant 1999 dollars and are derived from DOE supplied data.

Table 1. Cost Analysis (In billions of dollars)

Option Design and Construction Costs 40-year Operating Costs 40-year Offsetting Receipts Total Costs
APT 3.93 6.18 0.59 9.52
CLWR/Bellefonte 2.59 1.12 1.20 2.51
CLWR/irradiation services 0.46 1.32 0 1.78

 

Offsetting receipts are a result of sale of medical isotopes (see below) in the case of the APT and revenues from the sale of electricity in the case of the CLWR/Bellefonte option. Design and construction costs include facilities for producing and extracting tritium.

As can be inferred from above, however, the APT project office at LANL disputes some of the CBO estimates. In particular, LANL countered that the design and construction cost should be $3.3 billion including a contingency fee of $511 million compared to CBO's estimate of $750 million. Further, LANL states that if the funding process used for the APT is changed from incremental funding -- appropriations as needed -- to that assumed for Bellefonte -- block funding -- the APT cost would drop to $3 billion, the figure cited above. While those changes would make the cost of the APT and CLWR/Bellefonte option closer together, there remains a substantial difference in the operating costs, even if the electricity revenues assumed by DOE do not materialize. By far the major reason for that difference is the cost of electricity to operate the APT.

The CBO report also points out the large first-cost difference between the two CLWR sub-options. In performing their analysis, CBO assumed that two reactors would be needed for purchasing irradiation services from existing reactors while only the Bellefonte reactor would be needed if completion of that plant is selected as the CLWR option. The net operating costs would be much higher for irradiation services because there would be no revenues from the sale of electricity. Nevertheless, it appears to be a lower cost option that completing Bellefonte. Further, the risk of substantial cost increases would seem to be much less because of the possibility of significant cost overruns when completing Bellefonte.

The possibility of producing medical isotopes in the APT accelerator has raised the possibility of generating offsetting revenues for that option from the sale of such isotopes. A group of medical researchers held a workshop held in May about using the ATP for the production of radionuclides for medical purposes. The workshop participants concluded that the APT facility could be a major source of such radionuclides resulting in substantial biomedical research opportunities. The large target volume and high beam power of the facility would be major reasons for the large medical isotope production potential. Additional costs would be incurred with it this capability is added, however, to modify the target area and build the infrastructure needed to extract and process the medical isotopes. Officials from LANL have concluded that using the APT for this purpose would only reduce tritium output by about 1%.

The amount of revenues from this option would depend heavily on the success of many of the radionuclide therapies and diagnostic techniques reported on at the May workshop, which are now in the research stage. For the purposes of its analysis, the CBO assumed a revenue stream of about $15 million per year. The market is highly uncertain, however, and could be much greater if a significant portion of the research reported on is successful. DOE appears interested in this option, but has not put any funds into develop it further. While discussions have taken place with the National Institutes of Health (NIH) about this possibility, NIH has been noncommital about providing any support at this point.

Environmental and Safety Concerns. Important factors influencing the decision about tritium production technology are the potential impact of the candidate technologies on the environment, and the safety level of the production facility. Common to all the reactor options are concerns about reactor safety and the generation and management of radioactive waste. Since the early 1970s, no new commercial nuclear reactor has been built in the United States. The major reasons have been the high cost of nuclear power compared to other electric power generation technologies, and the slowdown in the growth of electric power demand which left substantial excess generation capacity. In addition, there have been concerns about reactor safety. While the U.S. nuclear power industry has a generally excellent safety record and there is evidence of a substantial improvement in power plant safety in the last several years, the memory of Three Mile Island and foreign accidents has contributed to the resistance of the public toward more nuclear power plants.

Finally, there are environmental concerns about the creation and disposal of high level nuclear waste. The additional waste produced by a production reactor would be quite small in comparison to the waste already produced. Indeed, for a reactor that was already in operation, the additional wastes due to tritium production would be negligible. Nevertheless, the difficulty in disposing of such waste remains and has contributed to the resistance toward the CLWR option. The public is concerned about the storage of nuclear wastes, and the high cost of cleanup upon the decommissioning of the reactor in case of an accident. The APT is not a reactor and would not generate any spent fuel nor would there be any significant safety concerns. A DOE draft environmental impact statement on the project states that the impact would be "minor and consistent with what might be expected for any industrial facility". Because nuclear reactions would take place in the APT facility, some radioactive waste material would result. It would be a small, however, and all of it would be low level waste (waste whose radioactive byproducts are low energy and far less dangerous than byproducts from nuclear reactors). The principal environmental consequence of an APT facility would likely be the large amount of electric power which would be required. This power would very likely be generated by the burning of fossil fuels which contribute to air quality concerns and produce carbon dioxide. At this point, however, DOE believes that existing electric power capacity in the region where the accelerator would be located is capable of supplying all of the APT needs.

Public concern about the reactor option was expressed at the public meeting held by the NRC prior to approving the Watts Bar test. At that meeting, many of those opposed were concerned about the potential release of radioactive material in the Tennessee River, and about how the insertion of the lithium rods would affect the reactor's reliability. In general, however, public concern about using a commercial reactor does not seem to be extensive, and there appears to be significant, local support for using a commercial reactor or completing the construction of the Bellefonte plant.

Regulatory and Proliferation Concerns. Regulation is also an issue for the choice of production technology since any reactor option would be subjected to the current nuclear power plant regulatory process. Presently commercial reactors are licensed and regulated by the Nuclear Regulatory Commission (NRC). The DOE assumes that an existing facility used to make tritium for the department would remain licensed by the NRC, with license amendments for insertion of tritium target absorber rods. Even more extensive NRC licensing and regulatory process and structure would be employed for the construction or completion of a new reactor. In June 1996, DOE and NRC signed a Memorandum of Understanding (MOU) concerning DOE's future use of NRC-regulated facilities to produce tritium for nuclear weapons. The agreement established a basis for NRC review and consultation on DOE's possible purchase of commercial light water reactors or of irradiation services from commercial reactors. This MOU will smooth out some of the obstacles to the licensing of commercial reactors for tritium production. For the APT option, the accelerator would not have to undergo the same safety and licensing process as a reactor.

As a result of a review of a DOE technical report on the reactor option, the NRC announced that any utility seeking to participate in the program will have to submit a license amendment, specific to plant or plants in question, that addresses all of the issues about tritium production. In addition, the NRC stated that it would review possible accidents that could arise from tritium production as to their "consequences of off-site radiological releases" of tritium, although it did not believe such consequences would be significant. For the Watts Bar test described above, the NRC had to give its approval to insert the lithium rods because that constituted a modification of the original reactor license.

Another issue which has been raised is the possible nuclear proliferation consequences of using civilian facilities for weapons tritium production. The separation of civilian and military use of atomic energy is a long-standing U.S. policy, partly to protect against unauthorized use of weapons grade nuclear materials. DOE has consistently pointed out, however, that tritium is not considered a special nuclear material as defined by the Atomic Energy Act, and, therefore, its production in a civilian nuclear reactor would not compromise the separation of civilian and military use of atomic energy. Nevertheless, nuclear non-proliferation concerns, particularly for the CLWR option, persisted. As a result, in the FY1998 Conference Report to the FY1998 National Defense Authorization Act, the Congress requested that DOE lead an interagency review of the nuclear nonproliferation issues associated with tritium production. That report was released on July 14, 1998.

The review concluded that the nonproliferation policy issues connected with the CLWR option were "manageable." It also concluded that the APT option "raised no significant nonproliferation policy issues." In that review, DOE concluded that existing law does not prohibit the production of tritium to be used for nuclear weapons in commercial facilities. In particular it stated that the provision in the Atomic Energy Act that prohibits the production of special nuclear materials in commercial facilities for "nuclear explosive purposes" is not applicable in this case because tritium is not a special nuclear material but rather a byproduct material as defined by the Act. DOE also argued that the practice of separating civil and defense nuclear facilities has not been absolute. It cited the Hanford N Reactor, used to produce plutonium for weapons, which also generated steam that was used for the commercial production of electricity. Finally, the review concluded that international treaty does not prohibit tritium production in a nuclear reactor. The inspections provision of the Non-Proliferation Treaty, which the U.S. voluntarily adheres to, has only been applied to materials that can be used directly in nuclear weapons or transformed into such materials. It has not been applied to tritium and the International Atomic Energy Authority, whcih administers the inspections, has stated that it will not include tritium in the future.

The review also concluded that a number of mitigating factors existed to reduce any proliferation danger from producing tritium in commercial reactors. Among these are that TVA, which is the sole organization interested in supplying the CLWR option is TVA, is an instrumentality of the U.S. government, and use of TVA reactors would be extending a long practice of using government-owned facilities for both civilian and defense purposes. In addition, any reactor used in the production of tritium would be fueled with low enriched uranium fuel.

The review concluded that APT option would not pose any significant proliferation potential. It was noted, however, that because the accelerator would involve technology capable of producing special nuclear materials, export of any of those technologies would be controlled under relevant federal regulations. Finally, as noted above, the review concluded that the Fast Flux Test Reactor would be an undesirable option from a proliferation perspective.

Despite this review, opposition is to the CLWR option is likely to remain and could intensify as DOE's decision on a commercial reactor for a tritium source nears, although according to the Nuclear Non-proliferation Treaty (NPT) the production of tritium in a commercial reactor is not a proliferation issue. The principal source of that concern, wwhich was not addressed in the review, is that the use of civilian nuclear reactors for the production of weapons material may set a bad precedent. While there might be no legal prohibitions against producing tritium for weapons use in a commercial facility, doing so might make other nations believe that the United States was not serious about nuclear non-proliferation and take steps to use their own commercial facilities for weapons purposes.

That concern received the most attention at the NRC public meeting on the Watts Bar test. Opponents argued that once Watts Bar is operating with the lithium rods and is producing tritium for later extraction, it becomes a "bomb plant." Although DOE officials pointed out that tritium has other purposes besides its use in nuclear weapons, is not a special nuclear material, and is not covered by the Atomic Energy Act, opponents pointed out that the sole purpose of the test is to demonstrate the feasibility of producing tritium for nuclear weapons. They noted that Egyptian officials had cited the Watts Bar experiment in that country's decision to proceed with construction of another nuclear power plant. Therefore, while the letter of the law is met, the spirit of the law is not according to these opponents.

Again, an APT facility would not have this perception concern because the accelerator would be a dedicated defense facility in its tritium production mode. If also used for scientific research, however, it is possible that such concerns would be raised, particularly to the degree there was international access to the technology used in the accelerator.

Proliferation concerns prompted the amendment to the FY1999 defense authorization bill adopted by the House that bars the use of commercial nuclear reactors from producing tritium for use in nuclear weapons. The supporters argued that adopting the CLWR option would give the wrong message to potential and emerging nuclear states about the use of commercial nuclear facilities for defense purposes. DOE and countered that it should be allowed to complete its analysis of the issue before a decision on whether to use commercial facilities for tritium production was made. Congressional opponents of the amendment argued that it would force the choice of the potentially more costly accelerator option prior to DOE's input and without significant congressional debate. The Senate's version of the bill, on the other hand, implicitly supports the concept of production of tritium in a commercial reactor with the amendment reaffirming DOE's role in making the technology choice. The Senate, however, does express proliferation concern about the CLWR option.

Schedule. The first step in the process is the selection of a long term tritium source option. Currently, DOE has scheduled this decision for late in 1998. In the National Defense Authorization Act for FY1998 and 1999, Congress directed DOE to make the final decision on choice of technologies to be used for long term tritium production no later than December 31, 1998. There are those in Congress, however, that argue DOE can and should make this decision sooner if the production targets are to be met. The original target date set by Congress was April 15, 1997. The House National Security Committee version of the FY1999 defense authorization bill, however, would delay that decision another year. Because there is no comparable provision in the Senate Armed Services Committee version, it is likely that the fate of that provision will not be known for several weeks at best. In the meantime, there is the possibility that DOE will make the decision sooner. The pending departure of the current Secretary of Energy by June 30, 1998, could be preceded by his announcement of the choice of preferred long-term production technology.

As for meeting the production target date, DOE argues that the two options being considered have high probability of meeting the 2011 date originally set by START II weapon levels. The APT facility, however, would not be available until 2007 and could not meet a 2005 deadline imposed by START I. The quickest way to secure a long term source, therefore, appears to be purchase of irradiation services from the civilian nuclear power industry, in which case the production of tritium could occur as early as 2004. The purchase of an existing or partially completed commercial reactor could result in tritium production by the year 2005 after the target development and construction of a tritium extraction facility. Except for the existing reactor option (including purchase of radiation services), an interim source would be needed to meet the 2005 deadline.

These schedule assessments are based on the assumption that everything would go smoothly, including construction of new reactor, completion of a partially competed reactor, or construction of an accelerator; contract negotiation in the case of the existing commercial reactor; regulatory review and licensing; and environmental impacts analysis. There are those who feel that DOE is not proceeding quickly enough to meet the shorter deadline. In particular they are concerned that DOE has not adequately accounted for the environmental, regulatory, proliferation and costs uncertainties as discussed above. The Congress expressed this concern in the Conference Report of the FY1997 Defense Authorization Bill. A report from the House National Security Committee also stated that DOE is not moving fast enough to make the decisions needed to ensure a tritium production capability when needed. In particular it criticized DOE for not providing adequate funding for the program. The DOE, however, feels that its stockpile management program will be able to meet its objectives.

LEGISLATION

H.R. 3616 (Spence) National Defense Authorization Act for Fiscal Year 1999. A bill to authorize appropriations for fiscal year 1999 for military activities of the Department of Defense, to prescribe military personnel strengths for fiscal year 1999, and for other purposes. Reported to House (amended) by Committee on National Security May 12, 1998 (H.Rept. 105-532). Passed House, amended, May 21, 1998.

S. 2057/S. 2060 (Thurmond) National Defense Authorization Act for Fiscal Year 1999. An original bill to authorize appropriations for FY1999 for military activities of the Department of Defense, for military construction, and for defense activities of the Department of Energy, to prescribe personnel strengths for such fiscal year for the Armed Forces, and for other purposes. Reported by Committee on Armed Services May 11, 1998 (S.Rept. 105-189 accompanying S. 2060). Passed Senate, amended, June 25, 1998.

S. 2138 (Domenici)/H.R. 4060 (McDade) Energy and Water Development Appropriations Act, 1999. Senate Committee on Appropriations reported an original measure June 5, 1998 (S.Rept. 105-206). Passed Senate, amended, June 18, 1998. House Committee on Appropriations reported an original measure June 16, 1998 (H.Rept. 105-581). Passed House, amended, June 22, 1998.

FOR ADDITIONAL READING

CBO Document. Estimated Budgetary Effects of Alternatives for Producing Tritium. Congressional Budget Office. August 1998.

CRS Reports

CRS Report 96-11. Nuclear weapons stockpile stewardship: Alternatives for Congress, by Jonathan Medalia.


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